Titaflon
Product Characters
Metal with excellent mold release (separation) character to moulding resin, rubber (plastic), silicon etc. , within limited angle of mold draft is easy to release mold for separation (moulding cycle reduces 20% - 30%), there is no scratch problem, to increase mold life, anti statics (to against adhesion of powder dust due to statics), completely no apply mold release agent required, self lubrication on mold slide, . wearing resistant without rusting, easy for maintenance, character film thickness is up to (HV550 (HRC70.4), promptly to increase production efficiency, enhances flow ability of raw material, reduces plastic injection pressure and injection speed, capable of producing quality demand of optical and semiconductor products highly, this technology is applicable for treatment on various mold surface, mold core body & cavity body, filling nozzle, insert, etc. related components, with extremely excellent performance for technology of surface treatment. the super lubricating result will be reached, it is guarantee that completely without oil (no more trouble of oil dirt to pollute surface of finished product).
Applicable Range
It is able to coat on processing surface of various metal products, for example iron, steel, copper, aluminum, stainless steel, casting iron, powder metallurgy, etc…
Advantage
1
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Even thickness of electroplating film and able to plate inside the hole without grinding process. |
2
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Plating layer with strong adhesion, high hardness, good corrode-resistant. |
3
|
No mold release agent required. |
4
|
Excellent result on character of mold release (separation). |
5
|
Static resistance |
6
|
Self lubrication, good wear resistant |
7
|
Good wear resistant, no rusting, and easy to maintain. |
|
Benefit
1
|
Increasing production efficiency |
2
|
Enhancing flow of raw material |
3
|
Reducing plastic injection pressure and injection speed. |
4
|
Extending operation life |
5
|
Minimizing the defect rate |
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Physical Character Comparison Sheet for Titaflon,Nitroflon and Hardened Chrome Coating
|
Nitroflon
(metal to metal)
|
Titaflon
(metal to plastic)
|
Chemical Nickel
|
Hardened Chrome
|
Hardness
|
HV 1030~1060 |
HV 550 |
HV 450~500 |
HV 950~1000 |
Thermal-Resistance
|
500-700 ℃ |
300-350 ℃ |
400 ℃ |
400 ℃ |
Sliding Ability
|
super excellent |
excellent |
good |
poor |
Flow Ability
|
excellent |
super excellent |
no maker to apply it |
common |
Separation Ability
|
excellent |
super excellent |
no maker to apply it |
common |
Dynamic Friction Coefficient
|
0.045 |
0.058 |
0.114 |
0.118 |
Mold Release Ability
|
no mold release agent required |
no mold release agent required |
mold release agent not applied is possible |
must apply mold release agent |
Corrode Resistance
|
PH 1~12 |
PH 1~12 |
PH 1~12 |
not workable |
Equivalent Ability
|
±10 |
±10 |
±10 |
thickness is not same |
Plating Surface
|
no micro hole |
no micro hole |
no micro hole |
cracking trend, more micro holes |
Surface Roughness
|
0.02 |
0.27 |
0.12 |
0.44 |
|
Strong hardness |
good mold release ability |
|
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