Why super precise mold and super precise plastic injection moulding product is still manufactured in Japan ?
Although Taiwan becomes the number one in precise molding and plastic injection moulding technology and molding production capacity, the super precise core technology still controlled by Japan. Electroplating technology on molding surface treatment is example proof of the most key technology.
Why should screw of injection molding be plated with Nitroflon?
a. Badly wearing is caused by flow impact when plastic resin is under high temperature & high pressure, and this treatment is able to prolong the life of the screw.
b. Plastic resin is carbonized under high temperature which easily causes black spots after injection molding.
c. When changing plastic resin, it is not easy to clean solidified or carbonized resin and adds working time in changing.
Wearing-resistance, lubrication and smooth status on mold insert components after treated with Teflon
a. Effective to reduce wearing on insert components and change percentage.
b. Effective to eliminate metal friction noise in insert components.
c. Rotary section shaft becomes good lubrication which is better than grease.
Cost of Titaflon, Nitroflon surface treatment
| a. |
Cost of mold surface treatment will be different depending on electroplating applied material and mold design, but normally it is about within 10%-15% of mold cost. Compared with the price index in Japan, if made in Taiwan by Japanese genuine technician team with production of Japanese equipment, cost is just about less than 50% in Japan,meantime, we will do our best effort to upgrade competition ability of customer's industries as our target. |
| b. |
For common elements, components and equipment surface treatment cost, it will be offered after receipt of the order. |
How does Titaflon mold surface treatment technology improve the existing plastic injection moulding technology?
| a. |
Super low friction coefficient:
its self lubricating function absolutely need no lubricant and becomes super wear resistant character and extends mold life. |
| b. |
Most strong to against adhesion:
Resin moulding material such as DAT, plastic category, such as LCP, PP, PE, PBT, PET, ABS and rubber, etc, offers equivalent excellent mold release performance, completely no mold release agent required. |
| c. |
Material flow ability is the highest:
Mold with fully shot performance never heard before. |
| d. |
Anti-Statics character :
Nitroflon / Titaflon with unique excellent anti-statics character, effective to avoid adhesion of polluted dust. |
| e. |
Complex material particle :
0.3~1.0μm , complex rate : 20~25 vo1% , plated thickness : 3~1μm. |
| f. |
Inside with super micro lubricating particle, after plated on metal film, becomes surface, diagonal cross-section and cross-section with even spread. |
| g. |
Moulding temperature of plastic injection resin material can reach to 350℃. |
Why should molds be plated with Titaflon? Why does 100% of Japanese accurate molding finish molds with surface treatment?
a. Promptly to improve bad mold release trouble.
b. Immediately to improve troubles of bad moulding and not fully injected mold cavities due to short shot.
c. Promptly to improve pollution due to applied with mold release agent which added with washing step in later process.
d. Immediately to improve wearing damage in sliding block, insert components, folding moving parts.
e. Promptly to improve bad flow ability of plastic resin.
f. To reduce plastic injection moulding time and enhance production performance and competitive ability.
g. To extend the life of the mold with Nitroflon/ Titaflon surface treatment, which strengthens wear resistant to 800,000 molding time.
How does Pin-Jack prove above mentioned performance?
Such technology has been applied in Taiwan for many years. Recently we also successfully help several manufacturers improve their actual production performance (such as : NEC, SHARP, Toshiba, Matsushita, Jabil Green Point, Foxconn, etc.). For our new customers, we will offer them with a trial chance based on our company’s service spirit.
About JT Finco Limited profile
Finally we hereby indicate the profile of JT Finco Limited., it was established by Taiwan Pin Jack Optronics Industrial Co., Ltd. (a subsidiary of Pin Shine Optronics Industrial Co., Ltd. which is the biggest BOBBIN manufacturer in the world and with yearly sales amount N.T.$200,000,000) and has joined venture with Japan number one surface treatment company in Taiwan and supply with most professional surface treatment technology for various industries with completely technical service & consultant (TOTAL SOLUTION), due to owned worldwide 170 patents of surface treatment technology, the surface treatment technology consists of semiconductor making machine & its parts, automobiles motorcycles industries parts components, precision mold plastic injection moulding industries, parts stamping industries, cutter saw industries, OA peripheral machines, industrial clean room or anti-dust elements, super wearing-resistant, corrode-resistant, super lubricating function required product. Transformer FERRITE CORE, Teflon film plating technology. As superior Teflon plating technology is very advanced, it is a difficult obstacle for the competitor. Pin Jack company spent 70% of total sales profit during the 20 years in the past to invest & study this unique technology at electroplating material science institute in Japan, frequently offer the studied result for teaching purpose to various colleges in Japan and also treat it as a background for enterprise always be a leader forever
We believe that based on surface treatment technology team number one in Japan, we will be able to advance aerospace industries in U.S.A. in the near future, now we will offer the benefit of such technology for manufacturers in Taiwan and overseas Taiwanese industries immediately.
